ProScat12 (12° Forward Light Scattering)

The Model ProScat12 turbidity probe detects particles and other turbidity-causing substances in liquids. The rod-style probe is inserted into the pipeline via a mounting flange. Alternatively, a 2″ ball valve with a pipe adapter and weld-on protection sleeve is used for installation.

Typical Industries & Applications

Chemical Industry
Petrochemical Industry
Pulp Industry
Power plants
Oil in water
Flotation
sedimentation
Product turbidity
Filter monitoring

The ProScat12 inline turbidity sensor uses the 12° forward light scattering principle to detect suspended solids in liquids. This measuring principle is typically used for turbidity measurements in a range from approximately 0–1 ppm up to 0–1,000 ppm, depending on the application and process medium. Forward scattering, side scattering (nephelometry), and reflection are the three main methods used in optical turbidity measurement.

A focused beam of light is projected through the process liquid, where suspended particles scatter the light. Dedicated detectors measure the resulting forward-scattered light, while an additional detector positioned opposite the light source measures the transmitted light. The sensor electronics combine the signals from both detectors, and the ratio of these signals is used to calculate the turbidity value.

Since turbidity is not an absolute physical quantity like temperature or pressure but depends on the optical properties of the sample, the sensor is typically calibrated using reference standards such as Formazin or kieselguhr (diatomaceous earth) suspensions. This ensures accurate and repeatable measurement results across a wide range of applications.

The ProScat12 sensor is designed for continuous operation with minimal maintenance requirements and long service life. Its measurement principle is largely independent of particle size, ensuring highly linear and reliable concentration measurements. Calibration is performed according to the specific application and configured measuring ranges and engineering units. The ratio measurement effectively compensates for the influence of product color, lamp aging, and window contamination, ensuring stable and accurate results. The sensor can be installed in virtually any pipeline larger than DN 125, with process connections and sealing materials selected to suit the application. The Model C1 Signal Amplifier is used for signal processing.

The IR LED light source offers a typical service life of approximately five years. Alternatively, the sensor can be equipped with a gas-filled full-spectrum measuring lamp with a service life of 1–2 years. The probe is manufactured from high-quality stainless steel, while alternative materials are available for demanding applications.

ParameterSpecification
Nominal SizesSuitable for pipelines from DN 150
Process PressurePN 16 / ANSI Class 150
Operating TemperatureUp to 60 °C
Sensor MaterialStainless Steel 1.4471 (other materials available on request)
Window MaterialSapphire
Seal MaterialApplication-specific
Measuring RangeTypically 0–5 ppm, 0–10 ppm, 0–500 ppm
Repeatability±1%
Detector SystemSilicon PIN photodiodes
Measurement WavelengthTypically 880 nm
Protection ClassIP65 / NEMA 4X

The ProScat12 inline turbidity sensor uses the 12° forward light scattering principle to detect suspended solids in liquids. This measuring principle is typically used for turbidity measurements in a range from approximately 0–1 ppm up to 0–1,000 ppm, depending on the application and process medium. Forward scattering, side scattering (nephelometry), and reflection are the three main methods used in optical turbidity measurement.

A focused beam of light is projected through the process liquid, where suspended particles scatter the light. Dedicated detectors measure the resulting forward-scattered light, while an additional detector positioned opposite the light source measures the transmitted light. The sensor electronics combine the signals from both detectors, and the ratio of these signals is used to calculate the turbidity value.

Since turbidity is not an absolute physical quantity like temperature or pressure but depends on the optical properties of the sample, the sensor is typically calibrated using reference standards such as Formazin or kieselguhr (diatomaceous earth) suspensions. This ensures accurate and repeatable measurement results across a wide range of applications.

The ProScat12 sensor is designed for continuous operation with minimal maintenance requirements and long service life. Its measurement principle is largely independent of particle size, ensuring highly linear and reliable concentration measurements. Calibration is performed according to the specific application and configured measuring ranges and engineering units. The ratio measurement effectively compensates for the influence of product color, lamp aging, and window contamination, ensuring stable and accurate results. The sensor can be installed in virtually any pipeline larger than DN 125, with process connections and sealing materials selected to suit the application. The Model C1 Signal Amplifier is used for signal processing.

The IR LED light source offers a typical service life of approximately five years. Alternatively, the sensor can be equipped with a gas-filled full-spectrum measuring lamp with a service life of 1–2 years. The probe is manufactured from high-quality stainless steel, while alternative materials are available for demanding applications.

ParameterSpecification
Nominal SizesSuitable for pipelines from DN 150
Process PressurePN 16 / ANSI Class 150
Operating TemperatureUp to 60 °C
Sensor MaterialStainless Steel 1.4471 (other materials available on request)
Window MaterialSapphire
Seal MaterialApplication-specific
Measuring RangeTypically 0–5 ppm, 0–10 ppm, 0–500 ppm
Repeatability±1%
Detector SystemSilicon PIN photodiodes
Measurement WavelengthTypically 880 nm
Protection ClassIP65 / NEMA 4X
SIGNAL AMPLIFIERS

Model C1

Description

The Model C1 measurement amplifier can be used with most optical sensors. System programming and calibration are performed via a PC or laptop using menu-driven software. Calibration can be carried out using one or more samples. All settings and calibration values ​​can be backed up externally on your PC’s hard drive.

  • Operating temperature: Up to 45 °C
  • Housing material: Stainless steel 1.4301
  • Measuring range: Sensor-specific (programmable)
  • Interface: USB
  • Software: Configuration and calibration via Windows PC
  • Reproducibility: ±1%
  • Protection class: IP65 / NEMA 4X
  • Power supply: 90–260 VAC, 50–60 Hz (optional: 24 VDC ±10%)
  • Analog output: 4–20 mA, 500 Ω (isolated)
  • Relay outputs: Maximum contact load 24 VDC / 1 A
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